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Woodworking Math

Table saw guide

Choosing a blade, squaring a crosscut sled, setting up a dado stack, and keeping kickback away: the table saw questions people ask most, answered from the makers' own guides and manuals, with each source named.

Which blade

Match the teeth to the cut. For a 10 in blade, blade makers' guides put ripping at about 24 teeth and fine crosscutting at about 60, with general purpose and combination blades in between and 80 teeth for plywood and melamine.

Median of 4 sources

Grinds, kerf and the speed marked on the blade are in the table saw blade guide.

Square a crosscut sled

A crosscut sled carries the work past the blade on runners in the miter slots, with a fence square to the blade. To check that fence, cut all four edges of a board in turn and then a thin strip off the first edge: the strip's taper is four times the fence's error. The five-cut method calculator turns your two measurements into the error per foot and how far to move the fence.

Dado stacks

A stacked dado set is two outside blades with chippers, and often spacers and shims, between them; the stack's width sets the width of the groove. Each set's maker publishes which parts make which width; Freud's set-up charts, for one, add spacers and shims at some widths rather than only chippers. So set up from your own set's chart, and cut a test groove in scrap before the good stock.

  • Freud: never run chippers without both outside blades.

    One source: Freud / Diablo, the maker of those dado sets , sources [1]

  • Freud: check the table saw’s manual, or ask its maker, for the widest dado that saw allows.

    One source: Freud / Diablo, the maker of those dado sets , sources [1]

  • OSHA lets the spreader come off a rip saw for grooving, dadoing and rabbeting, since the cut does not go through (1910.213(c)(2)).

    One source: OSHA, the federal standard , sources [2]

Sources

  1. Freud / Diablo, Dado Chipper Set-Up & Configuration Guide (SD200, SD300, SD500, SD600 series), read 2026-11-07
  2. OSHA, 29 CFR 1910.213, Woodworking machinery requirements, read 2026-11-07

Kickback and the riving knife

Kickback is the saw throwing the work back at you. The single rule the most saw makers agree on is below; the full list, and what a riving knife, splitter and pawls each do, are in riving knife and kickback.

What federal workplace rules require of a table saw (hood, spreader, nonkickback fingers) and the CPSC's table saw injury figures are on the woodworking machine safety page.