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Woodworking Math

Router bit types and profiles

What the common router bits cut, how a bearing guides them, and the speed rules bit makers agree on. For the maximum speed of a given bit, use the router bit speed calculator.

Bit types and what they cut

Straight
Flat-bottomed grooves, dadoes and rabbets, and cleaning up edges against a guide.
Spiral (upcut, downcut, compression)
A straight cut with helical flutes. Upcut pulls chips up and out; downcut pushes them down for a clean top face; compression does both, for a clean face on each side of sheet goods.
Flush trim
A bearing the same diameter as the cutter rides on a template or a finished edge, so the cut matches it exactly.
Pattern (template)
Like flush trim, but with the bearing on the shank side, so the template can sit on top of the work.
Rabbeting
A cutter with interchangeable bearings that set how deep the step is cut into the edge.
Roundover and bead
Rounds a square edge to a given radius; a beading bit leaves a small step (a fillet) as well.
Chamfer
Bevels an edge at a fixed angle, most often 45°.
Cove
Cuts a concave quarter-round into an edge, the inverse of a roundover.
Ogee and Roman ogee
An S-shaped decorative edge, a curve that turns from convex to concave.
Core box and V-groove
Round-bottomed and V-bottomed grooves for flutes, lettering and decoration.
Dovetail
An angled cutter for dovetail joints and sliding dovetails, used with a jig or a router table.
Keyhole
Cuts an undercut slot so a screw head can hang a frame flush to a wall.
Rail and stile, raised panel
Matched sets for frame-and-panel doors: one cuts the frame joint, the other shapes the panel edge.

Bearings, shanks and profiles

Edge-forming bits (roundover, cove, ogee, chamfer, rabbeting) usually carry a ball bearing on the tip that rolls along the edge of the work, so no fence is needed. The shank is the plain round part held in the router's collet; it must match the collet size, often 1/4 in or 1/2 in. A bit's profile is the shape it leaves on the edge, and its cutting diameter is the widest part of the cutter, which is the size the speed charts go by.

Speed

The larger the bit, the faster its edge travels at the same RPM, so big bits run slower. The rules below come from bit makers' and a router maker's own guidance.

  • Never run a bit faster than the maximum speed marked on it or its package; a bit run over its rated speed can break and fly apart.

    3 sources agree , sources [1, 2, 3]

  • Bigger bits need lower speed: every chart here steps the maximum down as the diameter grows, because the edge of a bigger bit travels faster at the same RPM.

    4 sources agree , sources [1, 4, 3, 5]

  • DeWALT: do not use bits larger than 2-1/2 in in diameter in the DW616 or DW618, and follow the bit maker’s speed.

    One source: DeWALT, the maker of that router , sources [6]

Sources

  1. Amana Tool, Max RPM Guide for Amana Tool router bits (symmetrical bits; the laser etching on the shank has the latest rating), read 2026-11-07
  2. Freud / Diablo, Get the most out of your Freud bits by routing at ideal feed rates and speeds (CNC feed and speed guide, 2017), read 2026-11-07
  3. Wood Tech Tooling, "Router Bits 101": suggested router speeds by cutting diameter (reprinted by WOODWEB), read 2026-11-07
  4. Yonico, Router bit speed table, max and min RPM by bit diameter 1 to 3.5 in (on Yonico bit pages at Precision Bits), read 2026-11-07
  5. Fine Woodworking, "Safe Speeds for Big Router Bits" (May 2006; table excerpted from Furniture You Can Build, p. 140), read 2026-11-07
  6. DeWALT, DW616/DW618 router instruction manual (bit size limit; follow the bit maker’s speed), read 2026-11-07