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Woodworking Math

Lag screw pilot hole chart

A lag screw needs two lead holes: one the full size of the smooth shank, as deep as the shank goes, and a smaller one for the threads. The USDA Wood Handbook sizes the thread hole as a share of the shank diameter that rises with the wood’s density, the smaller share for the smaller lag screws. The chart works that rule out for 1/4 to 1/2 inch lags.

One source: USDA Forest Products Laboratory, the federal wood research laboratory

Lag screwShank holeSoft, light woods (40%–70%)Douglas-fir, Southern Pine (60%–75%)Dense hardwoods (65%–85%)
1/4 in1/4 in7/64 to 11/64 in0.1–0.175 in5/32 to 3/16 in0.15–0.188 in11/64 to 13/64 in0.163–0.213 in
5/16 in5/16 in1/8 to 7/32 in0.125–0.219 in3/16 to 15/64 in0.188–0.234 in13/64 to 17/64 in0.203–0.266 in
3/8 in3/8 in5/32 to 1/4 in0.15–0.262 in15/64 to 9/32 in0.225–0.281 in1/4 to 5/16 in0.244–0.319 in
7/16 in7/16 in3/16 to 19/64 in0.175–0.306 in17/64 to 21/64 in0.263–0.328 in19/64 to 23/64 in0.284–0.372 in
1/2 in1/2 in13/64 to 11/32 in0.2–0.35 in5/16 to 3/8 in0.3–0.375 in21/64 to 27/64 in0.325–0.425 in

Which column is your wood?

Within each range, use the smaller end for the smaller lag screws and the larger end for the bigger ones. The Handbook also advises soap or a similar lubricant on the threads, and a slightly bigger lead hole for long lags. The drill sizes listed are the fractional drills (1/64 in steps) that fall inside the range.

This is a guide to drilling, not a load rating: for a structural connection, the National Design Specification and an engineer set the lag size and spacing. Wood screws are on the pilot hole chart.

Sources

  1. USDA Forest Products Laboratory, Wood Handbook (FPL-GTR-190), ch. 8 Fastenings: lead holes and Table 8–9 screw shank diameters (as republished by CED Engineering, course S03-019), read 2026-11-07

How we source these numbers